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5254 Aluminum vs. Grade TDSiCrV Steel

5254 aluminum belongs to the aluminum alloys classification, while grade TDSiCrV steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is grade TDSiCrV steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 240 to 350
2100

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 190
420
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
47
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.3
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.8
1.9
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1180
50

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 25 to 37
75
Strength to Weight: Bending, points 32 to 41
47
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 10 to 16
63

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
0.5 to 0.7
Chromium (Cr), % 0.15 to 0.35
0.5 to 1.0
Copper (Cu), % 0 to 0.050
0 to 0.1
Iron (Fe), % 0 to 0.45
96.1 to 97.8
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0.4 to 0.9
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.45
1.2 to 1.7
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.050
0
Vanadium (V), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0