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5254 Aluminum vs. Nickel 80A

5254 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 3.4 to 22
22
Fatigue Strength, MPa 110 to 160
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 150 to 200
660
Tensile Strength: Ultimate (UTS), MPa 240 to 350
1040
Tensile Strength: Yield (Proof), MPa 100 to 270
710

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
980
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 590
1310
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.8
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
210
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 25 to 37
35
Strength to Weight: Bending, points 32 to 41
27
Thermal Diffusivity, mm2/s 52
2.9
Thermal Shock Resistance, points 10 to 16
31

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0.15 to 0.35
18 to 21
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.45
0 to 3.0
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.050
1.8 to 2.7
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0