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5254 Aluminum vs. C96900 Copper-nickel

5254 aluminum belongs to the aluminum alloys classification, while C96900 copper-nickel belongs to the copper alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is C96900 copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 3.4 to 22
4.5
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
45
Tensile Strength: Ultimate (UTS), MPa 240 to 350
850
Tensile Strength: Yield (Proof), MPa 100 to 270
830

Thermal Properties

Latent Heat of Fusion, J/g 400
210
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 640
1060
Melting Onset (Solidus), °C 590
960
Specific Heat Capacity, J/kg-K 900
380
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
9.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
9.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
39
Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.8
4.6
Embodied Energy, MJ/kg 150
72
Embodied Water, L/kg 1180
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
38
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
2820
Stiffness to Weight: Axial, points 14
7.7
Stiffness to Weight: Bending, points 51
19
Strength to Weight: Axial, points 25 to 37
27
Strength to Weight: Bending, points 32 to 41
23
Thermal Shock Resistance, points 10 to 16
30

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
73.6 to 78
Iron (Fe), % 0 to 0.45
0 to 0.5
Lead (Pb), % 0
0 to 0.020
Magnesium (Mg), % 3.1 to 3.9
0 to 0.15
Manganese (Mn), % 0 to 0.010
0.050 to 0.3
Nickel (Ni), % 0
14.5 to 15.5
Niobium (Nb), % 0
0 to 0.1
Silicon (Si), % 0 to 0.45
0 to 0.3
Tin (Sn), % 0
7.5 to 8.5
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0 to 0.5
Residuals, % 0
0 to 0.5