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5254 Aluminum vs. ZA-27

5254 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 27% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
78
Elongation at Break, % 3.4 to 22
2.0 to 4.5
Fatigue Strength, MPa 110 to 160
110 to 170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
31
Shear Strength, MPa 150 to 200
230 to 330
Tensile Strength: Ultimate (UTS), MPa 240 to 350
400 to 430
Tensile Strength: Yield (Proof), MPa 100 to 270
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 400
130
Maximum Temperature: Mechanical, °C 190
120
Melting Completion (Liquidus), °C 640
480
Melting Onset (Solidus), °C 590
380
Specific Heat Capacity, J/kg-K 900
530
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
30
Electrical Conductivity: Equal Weight (Specific), % IACS 110
53

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
5.0
Embodied Carbon, kg CO2/kg material 8.8
4.2
Embodied Energy, MJ/kg 150
80
Embodied Water, L/kg 1180
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
420 to 890
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 51
28
Strength to Weight: Axial, points 25 to 37
22 to 24
Strength to Weight: Bending, points 32 to 41
24 to 25
Thermal Diffusivity, mm2/s 52
47
Thermal Shock Resistance, points 10 to 16
14 to 15

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
2.0 to 2.5
Iron (Fe), % 0 to 0.45
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 3.1 to 3.9
0.010 to 0.020
Manganese (Mn), % 0 to 0.010
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.45
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
69.3 to 73
Residuals, % 0 to 0.15
0