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5254 Aluminum vs. Z40101 Zinc

5254 aluminum belongs to the aluminum alloys classification, while Z40101 zinc belongs to the zinc alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is Z40101 zinc.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
87
Elongation at Break, % 3.4 to 22
44
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
35
Tensile Strength: Ultimate (UTS), MPa 240 to 350
130
Tensile Strength: Yield (Proof), MPa 100 to 270
110

Thermal Properties

Latent Heat of Fusion, J/g 400
110
Maximum Temperature: Mechanical, °C 190
90
Melting Completion (Liquidus), °C 640
410
Melting Onset (Solidus), °C 590
400
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
27
Electrical Conductivity: Equal Weight (Specific), % IACS 110
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
6.6
Embodied Carbon, kg CO2/kg material 8.8
2.8
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1180
340

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
56
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
69
Stiffness to Weight: Axial, points 14
7.4
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 25 to 37
5.7
Strength to Weight: Bending, points 32 to 41
8.9
Thermal Diffusivity, mm2/s 52
44
Thermal Shock Resistance, points 10 to 16
4.2

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0 to 0.010
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
0.080 to 0.4
Iron (Fe), % 0 to 0.45
0 to 0.010
Lead (Pb), % 0
0 to 0.010
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0
Silicon (Si), % 0 to 0.45
0
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.050
0 to 0.020
Zinc (Zn), % 0 to 0.2
99.542 to 99.92
Residuals, % 0 to 0.15
0