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5254-O Aluminum vs. Annealed S15700 Stainless Steel

5254-O aluminum belongs to the aluminum alloys classification, while annealed S15700 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254-O aluminum and the bottom bar is annealed S15700 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58
200
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 22
29
Fatigue Strength, MPa 120
370
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 150
770
Tensile Strength: Ultimate (UTS), MPa 240
1180
Tensile Strength: Yield (Proof), MPa 100
500

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
870
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
3.4
Embodied Energy, MJ/kg 150
47
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
270
Resilience: Unit (Modulus of Resilience), kJ/m3 73
640
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 25
42
Strength to Weight: Bending, points 32
32
Thermal Diffusivity, mm2/s 52
4.2
Thermal Shock Resistance, points 10
39

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0.75 to 1.5
Carbon (C), % 0
0 to 0.090
Chromium (Cr), % 0.15 to 0.35
14 to 16
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.45
69.6 to 76.8
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 1.0
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
6.5 to 7.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0