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5254-O Aluminum vs. Annealed AISI W5

5254-O aluminum belongs to the aluminum alloys classification, while annealed AISI W5 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254-O aluminum and the bottom bar is annealed AISI W5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58
180
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 22
24
Fatigue Strength, MPa 120
270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 150
380
Tensile Strength: Ultimate (UTS), MPa 240
600
Tensile Strength: Yield (Proof), MPa 100
380

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
45
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.3
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
130
Resilience: Unit (Modulus of Resilience), kJ/m3 73
380
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25
21
Strength to Weight: Bending, points 32
20
Thermal Diffusivity, mm2/s 52
12
Thermal Shock Resistance, points 10
20

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0.15 to 0.35
0.4 to 0.6
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.45
96.6 to 98.4
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0.1 to 0.4
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.45
0.1 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.050
0
Tungsten (W), % 0
0 to 0.15
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0