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5383 Aluminum vs. AISI 204 Stainless Steel

5383 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5383 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85 to 110
210 to 330
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.7 to 15
23 to 39
Fatigue Strength, MPa 130 to 200
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 190 to 220
500 to 700
Tensile Strength: Ultimate (UTS), MPa 310 to 370
730 to 1100
Tensile Strength: Yield (Proof), MPa 150 to 310
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
410
Maximum Temperature: Mechanical, °C 200
850
Melting Completion (Liquidus), °C 650
1410
Melting Onset (Solidus), °C 540
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 97
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
2.4
Embodied Energy, MJ/kg 160
35
Embodied Water, L/kg 1170
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 40
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 690
360 to 2940
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32 to 38
27 to 40
Strength to Weight: Bending, points 38 to 42
24 to 31
Thermal Diffusivity, mm2/s 51
4.1
Thermal Shock Resistance, points 14 to 16
16 to 24

Alloy Composition

Aluminum (Al), % 92 to 95.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.25
15 to 17
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.25
69.6 to 76.4
Magnesium (Mg), % 4.0 to 5.2
0
Manganese (Mn), % 0.7 to 1.0
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.4
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants