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5383 Aluminum vs. SAE-AISI 5160 Steel

5383 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5383 aluminum and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85 to 110
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.7 to 15
12 to 18
Fatigue Strength, MPa 130 to 200
180 to 650
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 190 to 220
390 to 700
Tensile Strength: Ultimate (UTS), MPa 310 to 370
660 to 1150
Tensile Strength: Yield (Proof), MPa 150 to 310
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 200
420
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
43
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 97
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.0
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1170
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 40
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 690
200 to 2700
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 32 to 38
23 to 41
Strength to Weight: Bending, points 38 to 42
22 to 31
Thermal Diffusivity, mm2/s 51
12
Thermal Shock Resistance, points 14 to 16
19 to 34

Alloy Composition

Aluminum (Al), % 92 to 95.3
0
Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0 to 0.25
0.7 to 0.9
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.25
97.1 to 97.8
Magnesium (Mg), % 4.0 to 5.2
0
Manganese (Mn), % 0.7 to 1.0
0.75 to 1.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.25
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.4
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants