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5383 Aluminum vs. S44725 Stainless Steel

5383 aluminum belongs to the aluminum alloys classification, while S44725 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5383 aluminum and the bottom bar is S44725 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85 to 110
180
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.7 to 15
22
Fatigue Strength, MPa 130 to 200
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 190 to 220
320
Tensile Strength: Ultimate (UTS), MPa 310 to 370
500
Tensile Strength: Yield (Proof), MPa 150 to 310
310

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Corrosion, °C 65
500
Maximum Temperature: Mechanical, °C 200
1100
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 97
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
3.1
Embodied Energy, MJ/kg 160
44
Embodied Water, L/kg 1170
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 40
99
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 690
240
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32 to 38
18
Strength to Weight: Bending, points 38 to 42
18
Thermal Diffusivity, mm2/s 51
4.6
Thermal Shock Resistance, points 14 to 16
16

Alloy Composition

Aluminum (Al), % 92 to 95.3
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0 to 0.25
25 to 28.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.25
67.6 to 73.5
Magnesium (Mg), % 4.0 to 5.2
0
Manganese (Mn), % 0.7 to 1.0
0 to 0.4
Molybdenum (Mo), % 0
1.5 to 2.5
Nickel (Ni), % 0
0 to 0.3
Niobium (Nb), % 0
0 to 0.26
Nitrogen (N), % 0
0 to 0.018
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 0.040
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0 to 0.26
Zinc (Zn), % 0 to 0.4
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0