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5449 Aluminum vs. 6025 Aluminum

Both 5449 aluminum and 6025 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 4.0 to 17
2.8 to 10
Fatigue Strength, MPa 78 to 120
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 190
110 to 140
Tensile Strength: Ultimate (UTS), MPa 210 to 330
190 to 240
Tensile Strength: Yield (Proof), MPa 91 to 260
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 590
550
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
130
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
33
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.5
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 22 to 33
19 to 24
Strength to Weight: Bending, points 29 to 39
26 to 31
Thermal Diffusivity, mm2/s 56
54
Thermal Shock Resistance, points 9.4 to 15
8.2 to 10

Alloy Composition

Aluminum (Al), % 94.1 to 97.8
91.7 to 96.3
Chromium (Cr), % 0 to 0.3
0 to 0.2
Copper (Cu), % 0 to 0.3
0.2 to 0.7
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 1.6 to 2.6
2.1 to 3.0
Manganese (Mn), % 0.6 to 1.1
0.6 to 1.4
Silicon (Si), % 0 to 0.4
0.8 to 1.5
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.3
0 to 0.5
Residuals, % 0
0 to 0.15

Comparable Variants