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5449 Aluminum vs. 6061 Aluminum

Both 5449 aluminum and 6061 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 4.0 to 17
3.4 to 20
Fatigue Strength, MPa 78 to 120
58 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 190
84 to 210
Tensile Strength: Ultimate (UTS), MPa 210 to 330
130 to 410
Tensile Strength: Yield (Proof), MPa 91 to 260
76 to 370

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 590
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
170
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
43
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
3.8 to 81
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
42 to 1000
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 22 to 33
13 to 42
Strength to Weight: Bending, points 29 to 39
21 to 45
Thermal Diffusivity, mm2/s 56
68
Thermal Shock Resistance, points 9.4 to 15
5.7 to 18

Alloy Composition

Aluminum (Al), % 94.1 to 97.8
95.9 to 98.6
Chromium (Cr), % 0 to 0.3
0.040 to 0.35
Copper (Cu), % 0 to 0.3
0.15 to 0.4
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 1.6 to 2.6
0.8 to 1.2
Manganese (Mn), % 0.6 to 1.1
0 to 0.15
Silicon (Si), % 0 to 0.4
0.4 to 0.8
Titanium (Ti), % 0 to 0.1
0 to 0.15
Zinc (Zn), % 0 to 0.3
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants