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5449 Aluminum vs. 7204 Aluminum

Both 5449 aluminum and 7204 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 4.0 to 17
11 to 13
Fatigue Strength, MPa 78 to 120
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 190
130 to 220
Tensile Strength: Ultimate (UTS), MPa 210 to 330
220 to 380
Tensile Strength: Yield (Proof), MPa 91 to 260
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 590
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 140
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
39
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.9
Embodied Carbon, kg CO2/kg material 8.5
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 22 to 33
21 to 36
Strength to Weight: Bending, points 29 to 39
28 to 40
Thermal Diffusivity, mm2/s 56
58
Thermal Shock Resistance, points 9.4 to 15
9.4 to 16

Alloy Composition

Aluminum (Al), % 94.1 to 97.8
90.5 to 94.8
Chromium (Cr), % 0 to 0.3
0 to 0.3
Copper (Cu), % 0 to 0.3
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.35
Magnesium (Mg), % 1.6 to 2.6
1.0 to 2.0
Manganese (Mn), % 0.6 to 1.1
0.2 to 0.7
Silicon (Si), % 0 to 0.4
0 to 0.3
Titanium (Ti), % 0 to 0.1
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.3
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants