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5449 Aluminum vs. AISI 308 Stainless Steel

5449 aluminum belongs to the aluminum alloys classification, while AISI 308 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is AISI 308 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 4.0 to 17
45
Fatigue Strength, MPa 78 to 120
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 130 to 190
410
Tensile Strength: Ultimate (UTS), MPa 210 to 330
590
Tensile Strength: Yield (Proof), MPa 91 to 260
230

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
990
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 590
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.5
3.2
Embodied Energy, MJ/kg 150
46
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
210
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 22 to 33
21
Strength to Weight: Bending, points 29 to 39
20
Thermal Diffusivity, mm2/s 56
4.1
Thermal Shock Resistance, points 9.4 to 15
13

Alloy Composition

Aluminum (Al), % 94.1 to 97.8
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.3
19 to 21
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.7
64.1 to 71
Magnesium (Mg), % 1.6 to 2.6
0
Manganese (Mn), % 0.6 to 1.1
0 to 2.0
Nickel (Ni), % 0
10 to 12
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.4
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0