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5449 Aluminum vs. ASTM Grade HI Steel

5449 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 4.0 to 17
11
Fatigue Strength, MPa 78 to 120
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 210 to 330
550
Tensile Strength: Yield (Proof), MPa 91 to 260
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 590
1350
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.5
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
52
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 22 to 33
20
Strength to Weight: Bending, points 29 to 39
19
Thermal Diffusivity, mm2/s 56
3.9
Thermal Shock Resistance, points 9.4 to 15
12

Alloy Composition

Aluminum (Al), % 94.1 to 97.8
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.3
26 to 30
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.7
46.9 to 59.8
Magnesium (Mg), % 1.6 to 2.6
0
Manganese (Mn), % 0.6 to 1.1
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0