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5449 Aluminum vs. Nickel 80A

5449 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 4.0 to 17
22
Fatigue Strength, MPa 78 to 120
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 130 to 190
660
Tensile Strength: Ultimate (UTS), MPa 210 to 330
1040
Tensile Strength: Yield (Proof), MPa 91 to 260
710

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
980
Melting Completion (Liquidus), °C 650
1360
Melting Onset (Solidus), °C 590
1310
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 8.5
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
210
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 22 to 33
35
Strength to Weight: Bending, points 29 to 39
27
Thermal Diffusivity, mm2/s 56
2.9
Thermal Shock Resistance, points 9.4 to 15
31

Alloy Composition

Aluminum (Al), % 94.1 to 97.8
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.3
18 to 21
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.7
0 to 3.0
Magnesium (Mg), % 1.6 to 2.6
0
Manganese (Mn), % 0.6 to 1.1
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
1.8 to 2.7
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0