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5449 Aluminum vs. Zamak 3

5449 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
86
Elongation at Break, % 4.0 to 17
11
Fatigue Strength, MPa 78 to 120
48
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 130 to 190
210
Tensile Strength: Ultimate (UTS), MPa 210 to 330
280
Tensile Strength: Yield (Proof), MPa 91 to 260
210

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 190
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 590
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 140
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
27
Electrical Conductivity: Equal Weight (Specific), % IACS 110
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
6.4
Embodied Carbon, kg CO2/kg material 8.5
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
28
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
260
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 22 to 33
12
Strength to Weight: Bending, points 29 to 39
15
Thermal Diffusivity, mm2/s 56
43
Thermal Shock Resistance, points 9.4 to 15
8.6

Alloy Composition

Aluminum (Al), % 94.1 to 97.8
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.3
0 to 0.25
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 1.6 to 2.6
0.020 to 0.060
Manganese (Mn), % 0.6 to 1.1
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.4
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.3
95.3 to 96.5
Residuals, % 0 to 0.15
0