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5454 Aluminum vs. 1080A Aluminum

Both 5454 aluminum and 1080A aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 1080A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
18 to 40
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.3 to 18
2.3 to 34
Fatigue Strength, MPa 83 to 160
18 to 50
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
49 to 81
Tensile Strength: Ultimate (UTS), MPa 230 to 350
74 to 140
Tensile Strength: Yield (Proof), MPa 97 to 290
17 to 120

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
230
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
62
Electrical Conductivity: Equal Weight (Specific), % IACS 110
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
3.1 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
2.1 to 100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
7.6 to 15
Strength to Weight: Bending, points 30 to 41
14 to 22
Thermal Diffusivity, mm2/s 55
94
Thermal Shock Resistance, points 10 to 16
3.3 to 6.4

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
99.8 to 100
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.030
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.4
0 to 0.15
Magnesium (Mg), % 2.4 to 3.0
0 to 0.020
Manganese (Mn), % 0.5 to 1.0
0 to 0.020
Silicon (Si), % 0 to 0.25
0 to 0.15
Titanium (Ti), % 0 to 0.2
0 to 0.020
Zinc (Zn), % 0 to 0.25
0 to 0.060
Residuals, % 0 to 0.15
0

Comparable Variants