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5454 Aluminum vs. 2117 Aluminum

Both 5454 aluminum and 2117 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 2117 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
70
Elastic (Young's, Tensile) Modulus, GPa 69
71
Elongation at Break, % 2.3 to 18
26
Fatigue Strength, MPa 83 to 160
95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 140 to 200
200
Tensile Strength: Ultimate (UTS), MPa 230 to 350
300
Tensile Strength: Yield (Proof), MPa 97 to 290
170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
220
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
550
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
40
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.6
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
64
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
190
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 23 to 36
28
Strength to Weight: Bending, points 30 to 41
33
Thermal Diffusivity, mm2/s 55
59
Thermal Shock Resistance, points 10 to 16
12

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
91 to 97.6
Chromium (Cr), % 0.050 to 0.2
0 to 0.1
Copper (Cu), % 0 to 0.1
2.2 to 4.5
Iron (Fe), % 0 to 0.4
0 to 0.7
Magnesium (Mg), % 2.4 to 3.0
0.2 to 1.0
Manganese (Mn), % 0.5 to 1.0
0.4 to 1.0
Silicon (Si), % 0 to 0.25
0.2 to 0.8
Titanium (Ti), % 0 to 0.2
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15