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5454 Aluminum vs. 295.0 Aluminum

Both 5454 aluminum and 295.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 295.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
60 to 93
Elastic (Young's, Tensile) Modulus, GPa 69
71
Elongation at Break, % 2.3 to 18
2.0 to 7.2
Fatigue Strength, MPa 83 to 160
44 to 55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 140 to 200
180 to 230
Tensile Strength: Ultimate (UTS), MPa 230 to 350
230 to 280
Tensile Strength: Yield (Proof), MPa 97 to 290
100 to 220

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
530
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
35
Electrical Conductivity: Equal Weight (Specific), % IACS 110
100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.6
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
5.2 to 13
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
77 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 23 to 36
21 to 26
Strength to Weight: Bending, points 30 to 41
27 to 32
Thermal Diffusivity, mm2/s 55
54
Thermal Shock Resistance, points 10 to 16
9.8 to 12

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
91.4 to 95.3
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
4.0 to 5.0
Iron (Fe), % 0 to 0.4
0 to 1.0
Magnesium (Mg), % 2.4 to 3.0
0 to 0.030
Manganese (Mn), % 0.5 to 1.0
0 to 0.35
Silicon (Si), % 0 to 0.25
0.7 to 1.5
Titanium (Ti), % 0 to 0.2
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.35
Residuals, % 0
0 to 0.15