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5454 Aluminum vs. 3003 Aluminum

Both 5454 aluminum and 3003 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 3003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
28 to 65
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 2.3 to 18
1.1 to 28
Fatigue Strength, MPa 83 to 160
39 to 90
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
68 to 130
Tensile Strength: Ultimate (UTS), MPa 230 to 350
110 to 240
Tensile Strength: Yield (Proof), MPa 97 to 290
40 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
180
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
44
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
0.95 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
11 to 300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
11 to 24
Strength to Weight: Bending, points 30 to 41
18 to 30
Thermal Diffusivity, mm2/s 55
71
Thermal Shock Resistance, points 10 to 16
4.7 to 10

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
96.8 to 99
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0.050 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.7
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
1.0 to 1.5
Silicon (Si), % 0 to 0.25
0 to 0.6
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants