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5454 Aluminum vs. 359.0 Aluminum

Both 5454 aluminum and 359.0 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 359.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
90 to 100
Elastic (Young's, Tensile) Modulus, GPa 69
71
Elongation at Break, % 2.3 to 18
3.8 to 4.9
Fatigue Strength, MPa 83 to 160
100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 140 to 200
220 to 230
Tensile Strength: Ultimate (UTS), MPa 230 to 350
340 to 350
Tensile Strength: Yield (Proof), MPa 97 to 290
250 to 280

Thermal Properties

Latent Heat of Fusion, J/g 400
530
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
35
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.6
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1090

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
12 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
450 to 540
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
54
Strength to Weight: Axial, points 23 to 36
37 to 38
Strength to Weight: Bending, points 30 to 41
42 to 43
Thermal Diffusivity, mm2/s 55
59
Thermal Shock Resistance, points 10 to 16
16 to 17

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
88.9 to 91
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.2
Magnesium (Mg), % 2.4 to 3.0
0.5 to 0.7
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Silicon (Si), % 0 to 0.25
8.5 to 9.5
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15