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5454 Aluminum vs. 390.0 Aluminum

Both 5454 aluminum and 390.0 aluminum are aluminum alloys. They have 78% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
120
Elastic (Young's, Tensile) Modulus, GPa 69
75
Elongation at Break, % 2.3 to 18
1.0
Fatigue Strength, MPa 83 to 160
76 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Tensile Strength: Ultimate (UTS), MPa 230 to 350
280 to 300
Tensile Strength: Yield (Proof), MPa 97 to 290
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
640
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
560
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
24 to 25
Electrical Conductivity: Equal Weight (Specific), % IACS 110
79 to 83

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
7.3
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1180
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
2.7 to 2.9
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
380 to 470
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
52
Strength to Weight: Axial, points 23 to 36
28 to 30
Strength to Weight: Bending, points 30 to 41
35 to 36
Thermal Diffusivity, mm2/s 55
56
Thermal Shock Resistance, points 10 to 16
14 to 15

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
74.5 to 79.6
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
4.0 to 5.0
Iron (Fe), % 0 to 0.4
0 to 1.3
Magnesium (Mg), % 2.4 to 3.0
0.45 to 0.65
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Silicon (Si), % 0 to 0.25
16 to 18
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.2

Comparable Variants