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5454 Aluminum vs. 4006 Aluminum

Both 5454 aluminum and 4006 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 4006 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
28 to 45
Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 2.3 to 18
3.4 to 24
Fatigue Strength, MPa 83 to 160
35 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
70 to 91
Tensile Strength: Ultimate (UTS), MPa 230 to 350
110 to 160
Tensile Strength: Yield (Proof), MPa 97 to 290
62 to 140

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
56
Electrical Conductivity: Equal Weight (Specific), % IACS 110
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
5.1 to 26
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
28 to 130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
11 to 16
Strength to Weight: Bending, points 30 to 41
19 to 24
Thermal Diffusivity, mm2/s 55
89
Thermal Shock Resistance, points 10 to 16
4.9 to 7.0

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
97.4 to 98.7
Chromium (Cr), % 0.050 to 0.2
0 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0.5 to 0.8
Magnesium (Mg), % 2.4 to 3.0
0 to 0.010
Manganese (Mn), % 0.5 to 1.0
0 to 0.050
Silicon (Si), % 0 to 0.25
0.8 to 1.2
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0
0 to 0.15

Comparable Variants