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5454 Aluminum vs. 4145 Aluminum

Both 5454 aluminum and 4145 aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
73
Elongation at Break, % 2.3 to 18
2.2
Fatigue Strength, MPa 83 to 160
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Shear Strength, MPa 140 to 200
69
Tensile Strength: Ultimate (UTS), MPa 230 to 350
120
Tensile Strength: Yield (Proof), MPa 97 to 290
68

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
590
Melting Onset (Solidus), °C 600
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
100
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
26
Electrical Conductivity: Equal Weight (Specific), % IACS 110
84

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
12
Strength to Weight: Bending, points 30 to 41
19
Thermal Diffusivity, mm2/s 55
42
Thermal Shock Resistance, points 10 to 16
5.5

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
83 to 87.4
Chromium (Cr), % 0.050 to 0.2
0 to 0.15
Copper (Cu), % 0 to 0.1
3.3 to 4.7
Iron (Fe), % 0 to 0.4
0 to 0.8
Magnesium (Mg), % 2.4 to 3.0
0 to 0.15
Manganese (Mn), % 0.5 to 1.0
0 to 0.15
Silicon (Si), % 0 to 0.25
9.3 to 10.7
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15