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5454 Aluminum vs. 5010 Aluminum

Both 5454 aluminum and 5010 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5010 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
27 to 62
Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 2.3 to 18
1.1 to 23
Fatigue Strength, MPa 83 to 160
35 to 83
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
64 to 120
Tensile Strength: Ultimate (UTS), MPa 230 to 350
100 to 210
Tensile Strength: Yield (Proof), MPa 97 to 290
38 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
200
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
45
Electrical Conductivity: Equal Weight (Specific), % IACS 110
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
2.3 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
10 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
10 to 22
Strength to Weight: Bending, points 30 to 41
18 to 29
Thermal Diffusivity, mm2/s 55
82
Thermal Shock Resistance, points 10 to 16
4.5 to 9.4

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
97.1 to 99.7
Chromium (Cr), % 0.050 to 0.2
0 to 0.15
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
0 to 0.7
Magnesium (Mg), % 2.4 to 3.0
0.2 to 0.6
Manganese (Mn), % 0.5 to 1.0
0.1 to 0.3
Silicon (Si), % 0 to 0.25
0 to 0.4
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.3
Residuals, % 0
0 to 0.15

Comparable Variants