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5454 Aluminum vs. 5021 Aluminum

Both 5454 aluminum and 5021 aluminum are aluminum alloys. Their average alloy composition is basically identical. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.3 to 18
1.1 to 3.4
Fatigue Strength, MPa 83 to 160
85 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
170
Tensile Strength: Ultimate (UTS), MPa 230 to 350
300 to 310
Tensile Strength: Yield (Proof), MPa 97 to 290
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
35
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
3.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
440 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
30 to 32
Strength to Weight: Bending, points 30 to 41
37
Thermal Diffusivity, mm2/s 55
57
Thermal Shock Resistance, points 10 to 16
13 to 14

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
95.2 to 97.7
Chromium (Cr), % 0.050 to 0.2
0 to 0.15
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
2.2 to 2.8
Manganese (Mn), % 0.5 to 1.0
0.1 to 0.5
Silicon (Si), % 0 to 0.25
0 to 0.4
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants