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5454 Aluminum vs. 5059 Aluminum

Both 5454 aluminum and 5059 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 2.3 to 18
11 to 25
Fatigue Strength, MPa 83 to 160
170 to 240
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
220 to 250
Tensile Strength: Ultimate (UTS), MPa 230 to 350
350 to 410
Tensile Strength: Yield (Proof), MPa 97 to 290
170 to 300

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
510
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
29
Electrical Conductivity: Equal Weight (Specific), % IACS 110
95

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
9.1
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
42 to 75
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
220 to 650
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
36 to 42
Strength to Weight: Bending, points 30 to 41
41 to 45
Thermal Diffusivity, mm2/s 55
44
Thermal Shock Resistance, points 10 to 16
16 to 18

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
89.9 to 94
Chromium (Cr), % 0.050 to 0.2
0 to 0.25
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
5.0 to 6.0
Manganese (Mn), % 0.5 to 1.0
0.6 to 1.2
Silicon (Si), % 0 to 0.25
0 to 0.45
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.25
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants