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5454 Aluminum vs. 5154A Aluminum

Both 5454 aluminum and 5154A aluminum are aluminum alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5154A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
58 to 100
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.3 to 18
1.1 to 19
Fatigue Strength, MPa 83 to 160
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
140 to 210
Tensile Strength: Ultimate (UTS), MPa 230 to 350
230 to 370
Tensile Strength: Yield (Proof), MPa 97 to 290
96 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
32
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
4.0 to 36
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
68 to 760
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 23 to 36
24 to 38
Strength to Weight: Bending, points 30 to 41
31 to 43
Thermal Diffusivity, mm2/s 55
53
Thermal Shock Resistance, points 10 to 16
10 to 16

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
93.7 to 96.9
Chromium (Cr), % 0.050 to 0.2
0 to 0.25
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
3.1 to 3.9
Manganese (Mn), % 0.5 to 1.0
0 to 0.5
Silicon (Si), % 0 to 0.25
0 to 0.5
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants