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5454 Aluminum vs. 5657 Aluminum

Both 5454 aluminum and 5657 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.3 to 18
6.6 to 15
Fatigue Strength, MPa 83 to 160
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
92 to 110
Tensile Strength: Ultimate (UTS), MPa 230 to 350
150 to 200
Tensile Strength: Yield (Proof), MPa 97 to 290
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
210
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
54
Electrical Conductivity: Equal Weight (Specific), % IACS 110
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
140 to 200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
15 to 20
Strength to Weight: Bending, points 30 to 41
23 to 28
Thermal Diffusivity, mm2/s 55
84
Thermal Shock Resistance, points 10 to 16
6.7 to 8.6

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
98.5 to 99.4
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.4
0 to 0.1
Magnesium (Mg), % 2.4 to 3.0
0.6 to 1.0
Manganese (Mn), % 0.5 to 1.0
0 to 0.030
Silicon (Si), % 0 to 0.25
0 to 0.080
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0
0 to 0.050

Comparable Variants