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5454 Aluminum vs. 6012 Aluminum

Both 5454 aluminum and 6012 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 6012 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 2.3 to 18
9.1 to 11
Fatigue Strength, MPa 83 to 160
55 to 100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
130 to 190
Tensile Strength: Ultimate (UTS), MPa 230 to 350
220 to 320
Tensile Strength: Yield (Proof), MPa 97 to 290
110 to 260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
45
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.9
Embodied Carbon, kg CO2/kg material 8.6
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
21 to 28
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
94 to 480
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
48
Strength to Weight: Axial, points 23 to 36
22 to 32
Strength to Weight: Bending, points 30 to 41
29 to 37
Thermal Diffusivity, mm2/s 55
62
Thermal Shock Resistance, points 10 to 16
10 to 14

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
92.2 to 98
Bismuth (Bi), % 0
0 to 0.7
Chromium (Cr), % 0.050 to 0.2
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.5
Lead (Pb), % 0
0.4 to 2.0
Magnesium (Mg), % 2.4 to 3.0
0.6 to 1.2
Manganese (Mn), % 0.5 to 1.0
0.4 to 1.0
Silicon (Si), % 0 to 0.25
0.6 to 1.4
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.3
Residuals, % 0
0 to 0.15