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5454 Aluminum vs. A206.0 Aluminum

Both 5454 aluminum and A206.0 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is A206.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 2.3 to 18
4.2 to 10
Fatigue Strength, MPa 83 to 160
90 to 180
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
260
Tensile Strength: Ultimate (UTS), MPa 230 to 350
390 to 440
Tensile Strength: Yield (Proof), MPa 97 to 290
250 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
670
Melting Onset (Solidus), °C 600
550
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
30
Electrical Conductivity: Equal Weight (Specific), % IACS 110
90

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.6
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
16 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
440 to 1000
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 23 to 36
36 to 41
Strength to Weight: Bending, points 30 to 41
39 to 43
Thermal Diffusivity, mm2/s 55
48
Thermal Shock Resistance, points 10 to 16
17 to 19

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
93.9 to 95.7
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
4.2 to 5.0
Iron (Fe), % 0 to 0.4
0 to 0.1
Magnesium (Mg), % 2.4 to 3.0
0 to 0.15
Manganese (Mn), % 0.5 to 1.0
0 to 0.2
Nickel (Ni), % 0
0 to 0.050
Silicon (Si), % 0 to 0.25
0 to 0.050
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0.15 to 0.3
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15