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5454 Aluminum vs. A242.0 Aluminum

Both 5454 aluminum and A242.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
75
Elastic (Young's, Tensile) Modulus, GPa 69
73
Elongation at Break, % 2.3 to 18
1.6
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 230 to 350
220

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 650
680
Melting Onset (Solidus), °C 600
550
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
37
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.6
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 23 to 36
20
Strength to Weight: Bending, points 30 to 41
26
Thermal Diffusivity, mm2/s 55
52
Thermal Shock Resistance, points 10 to 16
9.3

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
89.3 to 93.1
Chromium (Cr), % 0.050 to 0.2
0.15 to 0.25
Copper (Cu), % 0 to 0.1
3.7 to 4.5
Iron (Fe), % 0 to 0.4
0 to 0.8
Magnesium (Mg), % 2.4 to 3.0
1.2 to 1.7
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Nickel (Ni), % 0
1.8 to 2.3
Silicon (Si), % 0 to 0.25
0 to 0.6
Titanium (Ti), % 0 to 0.2
0.070 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15