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5454 Aluminum vs. A357.0 Aluminum

Both 5454 aluminum and A357.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is A357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
100
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 2.3 to 18
3.7
Fatigue Strength, MPa 83 to 160
100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
240
Tensile Strength: Ultimate (UTS), MPa 230 to 350
350
Tensile Strength: Yield (Proof), MPa 97 to 290
270

Thermal Properties

Latent Heat of Fusion, J/g 400
500
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
610
Melting Onset (Solidus), °C 600
560
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
40
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.6
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
12
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
53
Strength to Weight: Axial, points 23 to 36
38
Strength to Weight: Bending, points 30 to 41
43
Thermal Diffusivity, mm2/s 55
68
Thermal Shock Resistance, points 10 to 16
17

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
90.8 to 93
Beryllium (Be), % 0
0.040 to 0.070
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.2
Magnesium (Mg), % 2.4 to 3.0
0.4 to 0.7
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Silicon (Si), % 0 to 0.25
6.5 to 7.5
Titanium (Ti), % 0 to 0.2
0.040 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15