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5454 Aluminum vs. AISI 317 Stainless Steel

5454 aluminum belongs to the aluminum alloys classification, while AISI 317 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is AISI 317 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
170 to 220
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 2.3 to 18
35 to 55
Fatigue Strength, MPa 83 to 160
250 to 330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 140 to 200
420 to 470
Tensile Strength: Ultimate (UTS), MPa 230 to 350
580 to 710
Tensile Strength: Yield (Proof), MPa 97 to 290
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
590
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 600
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.6
4.3
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
210 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
150 to 430
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 23 to 36
20 to 25
Strength to Weight: Bending, points 30 to 41
20 to 22
Thermal Diffusivity, mm2/s 55
4.1
Thermal Shock Resistance, points 10 to 16
12 to 15

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.050 to 0.2
18 to 20
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
58 to 68
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 2.0
Molybdenum (Mo), % 0
3.0 to 4.0
Nickel (Ni), % 0
11 to 15
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.25
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0