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5454 Aluminum vs. AS41B Magnesium

5454 aluminum belongs to the aluminum alloys classification, while AS41B magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is AS41B magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
45
Elongation at Break, % 2.3 to 18
6.0
Fatigue Strength, MPa 83 to 160
97
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 140 to 200
120
Tensile Strength: Ultimate (UTS), MPa 230 to 350
210
Tensile Strength: Yield (Proof), MPa 97 to 290
140

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 190
110
Melting Completion (Liquidus), °C 650
620
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 900
1000
Thermal Conductivity, W/m-K 130
68
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
17
Electrical Conductivity: Equal Weight (Specific), % IACS 110
92

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.6
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
11
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
220
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
72
Strength to Weight: Axial, points 23 to 36
35
Strength to Weight: Bending, points 30 to 41
47
Thermal Diffusivity, mm2/s 55
41
Thermal Shock Resistance, points 10 to 16
13

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
3.5 to 5.0
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.020
Iron (Fe), % 0 to 0.4
0 to 0.0035
Magnesium (Mg), % 2.4 to 3.0
92.7 to 95.7
Manganese (Mn), % 0.5 to 1.0
0.35 to 0.7
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0 to 0.25
0.5 to 1.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.12
Residuals, % 0 to 0.15
0