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5454 Aluminum vs. ASTM A148 Cast Steel

5454 aluminum belongs to the aluminum alloys classification, while ASTM A148 cast steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is ASTM A148 cast steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
190 to 390
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 2.3 to 18
5.7 to 25
Fatigue Strength, MPa 83 to 160
280 to 670
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 230 to 350
630 to 1300
Tensile Strength: Yield (Proof), MPa 97 to 290
390 to 1160

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400 to 430
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
37 to 47
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.3 to 7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.3 to 8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.3 to 3.3
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.5 to 1.7
Embodied Energy, MJ/kg 150
20 to 22
Embodied Water, L/kg 1180
48 to 53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
71 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
400 to 3570
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 23 to 36
22 to 46
Strength to Weight: Bending, points 30 to 41
21 to 34
Thermal Diffusivity, mm2/s 55
9.9 to 13
Thermal Shock Resistance, points 10 to 16
18 to 38

Comparable Variants