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5454 Aluminum vs. AWS ERNiMo-3

5454 aluminum belongs to the aluminum alloys classification, while AWS ERNiMo-3 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is AWS ERNiMo-3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
220
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 26
83
Tensile Strength: Ultimate (UTS), MPa 230 to 350
770

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Melting Completion (Liquidus), °C 650
1600
Melting Onset (Solidus), °C 600
1540
Specific Heat Capacity, J/kg-K 900
400
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
70
Density, g/cm3 2.7
9.1
Embodied Carbon, kg CO2/kg material 8.6
15
Embodied Energy, MJ/kg 150
190
Embodied Water, L/kg 1180
270

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 23 to 36
24
Strength to Weight: Bending, points 30 to 41
21
Thermal Shock Resistance, points 10 to 16
24

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0.050 to 0.2
4.0 to 6.0
Cobalt (Co), % 0
0 to 2.5
Copper (Cu), % 0 to 0.1
0 to 0.5
Iron (Fe), % 0 to 0.4
4.0 to 7.0
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
23 to 26
Nickel (Ni), % 0
53.7 to 69
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 0.6
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5