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5454 Aluminum vs. AZ91B Magnesium

5454 aluminum belongs to the aluminum alloys classification, while AZ91B magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is AZ91B magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
63
Elastic (Young's, Tensile) Modulus, GPa 69
46
Elongation at Break, % 2.3 to 18
5.0
Fatigue Strength, MPa 83 to 160
79
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 140 to 200
140
Tensile Strength: Ultimate (UTS), MPa 230 to 350
240
Tensile Strength: Yield (Proof), MPa 97 to 290
160

Thermal Properties

Latent Heat of Fusion, J/g 400
360
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 600
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
73
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.6
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
11
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 23 to 36
38
Strength to Weight: Bending, points 30 to 41
49
Thermal Diffusivity, mm2/s 55
42
Thermal Shock Resistance, points 10 to 16
14

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
8.3 to 9.7
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.35
Iron (Fe), % 0 to 0.4
0
Magnesium (Mg), % 2.4 to 3.0
87.9 to 91.2
Manganese (Mn), % 0.5 to 1.0
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.25
0 to 0.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0.35 to 1.0
Residuals, % 0 to 0.15
0