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5454 Aluminum vs. EN 1.3956 Stainless Steel

5454 aluminum belongs to the aluminum alloys classification, while EN 1.3956 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is EN 1.3956 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 2.3 to 18
27
Fatigue Strength, MPa 83 to 160
240
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 230 to 350
650
Tensile Strength: Yield (Proof), MPa 97 to 290
330

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 190
1080
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 600
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
4.8
Embodied Energy, MJ/kg 150
68
Embodied Water, L/kg 1180
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
150
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 23 to 36
23
Strength to Weight: Bending, points 30 to 41
21
Thermal Shock Resistance, points 10 to 16
18

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0.050 to 0.2
20.5 to 23.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
51.9 to 62.1
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
4.0 to 6.0
Molybdenum (Mo), % 0
1.5 to 3.0
Nickel (Ni), % 0
11.5 to 13.5
Niobium (Nb), % 0
0.1 to 0.3
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.1 to 0.3
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0