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5454 Aluminum vs. EN AC-21100 Aluminum

Both 5454 aluminum and EN AC-21100 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is EN AC-21100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 69
71
Elongation at Break, % 2.3 to 18
6.2 to 7.3
Fatigue Strength, MPa 83 to 160
79 to 87
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 230 to 350
340 to 350
Tensile Strength: Yield (Proof), MPa 97 to 290
210 to 240

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
670
Melting Onset (Solidus), °C 600
550
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
34
Electrical Conductivity: Equal Weight (Specific), % IACS 110
100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.6
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
19 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
300 to 400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 23 to 36
31 to 33
Strength to Weight: Bending, points 30 to 41
36 to 37
Thermal Diffusivity, mm2/s 55
48
Thermal Shock Resistance, points 10 to 16
15

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
93.4 to 95.7
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
4.2 to 5.2
Iron (Fe), % 0 to 0.4
0 to 0.19
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 0.55
Silicon (Si), % 0 to 0.25
0 to 0.18
Titanium (Ti), % 0 to 0.2
0.15 to 0.3
Zinc (Zn), % 0 to 0.25
0 to 0.070
Residuals, % 0
0 to 0.1