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5454 Aluminum vs. Grade 4 Titanium

5454 aluminum belongs to the aluminum alloys classification, while grade 4 titanium belongs to the titanium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is grade 4 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
200
Elastic (Young's, Tensile) Modulus, GPa 69
110
Elongation at Break, % 2.3 to 18
17
Fatigue Strength, MPa 83 to 160
340
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
41
Shear Strength, MPa 140 to 200
390
Tensile Strength: Ultimate (UTS), MPa 230 to 350
640
Tensile Strength: Yield (Proof), MPa 97 to 290
530

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 190
320
Melting Completion (Liquidus), °C 650
1660
Melting Onset (Solidus), °C 600
1610
Specific Heat Capacity, J/kg-K 900
540
Thermal Conductivity, W/m-K 130
19
Thermal Expansion, µm/m-K 24
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
6.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 8.6
31
Embodied Energy, MJ/kg 150
500
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
100
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
1330
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 23 to 36
40
Strength to Weight: Bending, points 30 to 41
37
Thermal Diffusivity, mm2/s 55
7.6
Thermal Shock Resistance, points 10 to 16
46

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.4
Silicon (Si), % 0 to 0.25
0
Titanium (Ti), % 0 to 0.2
98.6 to 100
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.4