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5454 Aluminum vs. Grade VDCrV Steel

5454 aluminum belongs to the aluminum alloys classification, while grade VDCrV steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is grade VDCrV steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
520
Elastic (Young's, Tensile) Modulus, GPa 69
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 230 to 350
1730

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
410
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
49
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.9
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1180
49

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 23 to 36
61
Strength to Weight: Bending, points 30 to 41
41
Thermal Diffusivity, mm2/s 55
13
Thermal Shock Resistance, points 10 to 16
51

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
0.62 to 0.72
Chromium (Cr), % 0.050 to 0.2
0.4 to 0.6
Copper (Cu), % 0 to 0.1
0 to 0.060
Iron (Fe), % 0 to 0.4
97.8 to 98.8
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0.5 to 0.9
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0.15 to 0.3
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.15 to 0.25
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0