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5454 Aluminum vs. Nickel 59

5454 aluminum belongs to the aluminum alloys classification, while nickel 59 belongs to the nickel alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is nickel 59.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
220
Elongation at Break, % 2.3 to 18
50
Fatigue Strength, MPa 83 to 160
320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
84
Shear Strength, MPa 140 to 200
560
Tensile Strength: Ultimate (UTS), MPa 230 to 350
780
Tensile Strength: Yield (Proof), MPa 97 to 290
350

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
990
Melting Completion (Liquidus), °C 650
1500
Melting Onset (Solidus), °C 600
1450
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 130
10
Thermal Expansion, µm/m-K 24
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
65
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.6
12
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
320
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 23 to 36
25
Strength to Weight: Bending, points 30 to 41
22
Thermal Diffusivity, mm2/s 55
2.7
Thermal Shock Resistance, points 10 to 16
15

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0.1 to 0.4
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0.050 to 0.2
22 to 24
Cobalt (Co), % 0
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.5
Iron (Fe), % 0 to 0.4
0 to 1.5
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 0.5
Molybdenum (Mo), % 0
15 to 16.5
Nickel (Ni), % 0
56.2 to 62.9
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0 to 0.25
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0