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5454 Aluminum vs. Nickel 684

5454 aluminum belongs to the aluminum alloys classification, while nickel 684 belongs to the nickel alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is nickel 684.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
310
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 2.3 to 18
11
Fatigue Strength, MPa 83 to 160
390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
76
Shear Strength, MPa 140 to 200
710
Tensile Strength: Ultimate (UTS), MPa 230 to 350
1190
Tensile Strength: Yield (Proof), MPa 97 to 290
800

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 650
1370
Melting Onset (Solidus), °C 600
1320
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 24
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.6
10
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
120
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
1610
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 23 to 36
40
Strength to Weight: Bending, points 30 to 41
30
Thermal Shock Resistance, points 10 to 16
34

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
2.5 to 3.3
Boron (B), % 0
0.0030 to 0.010
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.050 to 0.2
15 to 20
Cobalt (Co), % 0
13 to 20
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.4
0 to 4.0
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 0.75
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
42.7 to 64
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0 to 0.25
0 to 0.75
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
2.5 to 3.3
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0