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5454 Aluminum vs. SAE-AISI M52 Steel

5454 aluminum belongs to the aluminum alloys classification, while SAE-AISI M52 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is SAE-AISI M52 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 230 to 350
710 to 2280

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 650
1510
Melting Onset (Solidus), °C 600
1470
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 130
31
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
8.9
Electrical Conductivity: Equal Weight (Specific), % IACS 110
10

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.6
7.5
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1180
89

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 23 to 36
25 to 80
Strength to Weight: Bending, points 30 to 41
22 to 49
Thermal Diffusivity, mm2/s 55
8.4
Thermal Shock Resistance, points 10 to 16
21 to 67

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
0.85 to 1.0
Chromium (Cr), % 0.050 to 0.2
3.5 to 4.3
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
84.4 to 88.9
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0.15 to 0.45
Molybdenum (Mo), % 0
4.0 to 4.9
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.25
0.2 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
0.75 to 1.5
Vanadium (V), % 0
1.7 to 2.3
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants