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5454 Aluminum vs. C10100 Copper

5454 aluminum belongs to the aluminum alloys classification, while C10100 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is C10100 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
120
Elongation at Break, % 2.3 to 18
1.5 to 50
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
43
Shear Strength, MPa 140 to 200
150 to 240
Tensile Strength: Ultimate (UTS), MPa 230 to 350
220 to 410
Tensile Strength: Yield (Proof), MPa 97 to 290
69 to 400

Thermal Properties

Latent Heat of Fusion, J/g 400
210
Maximum Temperature: Mechanical, °C 190
200
Melting Completion (Liquidus), °C 650
1080
Melting Onset (Solidus), °C 600
1080
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 130
390
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
100
Electrical Conductivity: Equal Weight (Specific), % IACS 110
100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
9.0
Embodied Carbon, kg CO2/kg material 8.6
2.6
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1180
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
6.1 to 85
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
21 to 690
Stiffness to Weight: Axial, points 14
7.2
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 23 to 36
6.8 to 13
Strength to Weight: Bending, points 30 to 41
9.0 to 14
Thermal Diffusivity, mm2/s 55
110
Thermal Shock Resistance, points 10 to 16
7.8 to 15

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
99.99 to 100
Iron (Fe), % 0 to 0.4
0
Lead (Pb), % 0
0 to 0.0010
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0
Oxygen (O), % 0
0 to 0.00050
Phosphorus (P), % 0
0 to 0.00030
Silicon (Si), % 0 to 0.25
0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.00010
Residuals, % 0 to 0.15
0