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5454 Aluminum vs. C62500 Bronze

5454 aluminum belongs to the aluminum alloys classification, while C62500 bronze belongs to the copper alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is C62500 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
110
Elongation at Break, % 2.3 to 18
1.0
Fatigue Strength, MPa 83 to 160
460
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
42
Shear Strength, MPa 140 to 200
410
Tensile Strength: Ultimate (UTS), MPa 230 to 350
690
Tensile Strength: Yield (Proof), MPa 97 to 290
410

Thermal Properties

Latent Heat of Fusion, J/g 400
230
Maximum Temperature: Mechanical, °C 190
230
Melting Completion (Liquidus), °C 650
1050
Melting Onset (Solidus), °C 600
1050
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 130
47
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
10
Electrical Conductivity: Equal Weight (Specific), % IACS 110
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.6
3.3
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1180
410

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
6.0
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
750
Stiffness to Weight: Axial, points 14
7.8
Stiffness to Weight: Bending, points 50
20
Strength to Weight: Axial, points 23 to 36
24
Strength to Weight: Bending, points 30 to 41
22
Thermal Diffusivity, mm2/s 55
13
Thermal Shock Resistance, points 10 to 16
24

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
12.5 to 13.5
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
78.5 to 84
Iron (Fe), % 0 to 0.4
3.5 to 5.5
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 2.0
Silicon (Si), % 0 to 0.25
0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5