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5454 Aluminum vs. C65100 Bronze

5454 aluminum belongs to the aluminum alloys classification, while C65100 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is C65100 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
120
Elongation at Break, % 2.3 to 18
2.4 to 50
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
43
Shear Strength, MPa 140 to 200
200 to 350
Tensile Strength: Ultimate (UTS), MPa 230 to 350
280 to 560
Tensile Strength: Yield (Proof), MPa 97 to 290
95 to 440

Thermal Properties

Latent Heat of Fusion, J/g 400
230
Maximum Temperature: Mechanical, °C 190
200
Melting Completion (Liquidus), °C 650
1060
Melting Onset (Solidus), °C 600
1030
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 130
57
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
12
Electrical Conductivity: Equal Weight (Specific), % IACS 110
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.6
2.6
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1180
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
12 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
39 to 820
Stiffness to Weight: Axial, points 14
7.3
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 23 to 36
8.7 to 18
Strength to Weight: Bending, points 30 to 41
11 to 17
Thermal Diffusivity, mm2/s 55
16
Thermal Shock Resistance, points 10 to 16
9.5 to 19

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
94.5 to 99.2
Iron (Fe), % 0 to 0.4
0 to 0.8
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 0.7
Silicon (Si), % 0 to 0.25
0.8 to 2.0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 1.5
Residuals, % 0
0 to 0.5