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5454 Aluminum vs. C66100 Bronze

5454 aluminum belongs to the aluminum alloys classification, while C66100 bronze belongs to the copper alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is C66100 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
120
Elongation at Break, % 2.3 to 18
8.0 to 40
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
43
Shear Strength, MPa 140 to 200
280 to 460
Tensile Strength: Ultimate (UTS), MPa 230 to 350
410 to 790
Tensile Strength: Yield (Proof), MPa 97 to 290
120 to 430

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Maximum Temperature: Mechanical, °C 190
200
Melting Completion (Liquidus), °C 650
1050
Melting Onset (Solidus), °C 600
1000
Specific Heat Capacity, J/kg-K 900
400
Thermal Conductivity, W/m-K 130
34
Thermal Expansion, µm/m-K 24
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
29
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.6
2.6
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1180
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
53 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
60 to 790
Stiffness to Weight: Axial, points 14
7.4
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 23 to 36
13 to 25
Strength to Weight: Bending, points 30 to 41
14 to 22
Thermal Diffusivity, mm2/s 55
9.7
Thermal Shock Resistance, points 10 to 16
15 to 29

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
92 to 97
Iron (Fe), % 0 to 0.4
0 to 0.25
Lead (Pb), % 0
0.2 to 0.8
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.5
Silicon (Si), % 0 to 0.25
2.8 to 3.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 1.5
Residuals, % 0
0 to 0.5